
Shearing machine shearing speed, heavy material rack, automation equipment
At present, in the sheet metal cutting industry, the shearing speed of the shearing machine is usually used as the working speed of the shearing line, and the unwinding speed of the heavy material rack is required to be synchronized with the shearing machine.
This poses a problem: in the case of the constant speed of the shearing machine, the coil of the heavy material rack will become smaller and smaller, and the rotational speed of the material rack discharge must be correspondingly increased.
In the automatic shearing production line, the heavy material frame can not be precisely matched with the speed of the shearing machine. Ruihui Machinery controls the heavy material frame from the traditional sensor frame control to three sets of photoelectric mode.
It can realize the automatic matching of the speed of the heavy material frame and the shearing machine in the automatic shearing production line, which can significantly improve the production efficiency and reduce the scrap rate. Compared with the manual observation and adjustment mode, the adjustment precision is higher and the reliability is better.
The working principle and working process of the automatic shearing production line of Ruihui light-controlled heavy-duty material frame are: three sets of photoelectric switches installed on the inner wall of the pit to be treated during the operation of the heavy-duty material frame and shearing machine in the automatic shearing production line The height of the material in the pit is detected in real time.
At the same time, the D/A conversion circuit converts the digital signal of the shear motor speed fed back by the shear motor controller into an analog signal and outputs it to the adder through three sets of photoelectric switch sensors, when the height of the material in the pit is lower than the photoelectric switch sensor When the photoelectric switch sensor is in the on state.
When the height of the material in the pit is higher than the photoelectric switch, the photoelectric switch is disconnected, so that the adder can automatically calculate a suitable given signal feedback to the material frame motor according to the signal output from the D/A converter circuit through the photoelectric switch. The controller, the material frame motor controller follows the shears by adjusting the speed of the material frame motor.
In this way, the automatic matching of the speed of the heavy material frame and the shearing machine in the automatic cutting production line is realized, and the automatic speed control is realized, which significantly improves the production efficiency.
Products:
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
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GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.