
DLC film ( Diamond - Like - Carbon), it has been benefiting variety of industries for high end quality products like: machine parts, automotive bearings, medical instruments, military, aerospace, industrial sealing parts, watches, etc. which require high durability and min. coefficient of friction.
PECVD + PVD process DLC coating technique has been developed by us for years to satisfy the highest standard application. This process providing an unique and flawless finishing on the product surface except extrodiary beauty.
The combination of PVD (Physical Vapor Deposition) and PECVD (Plasma-Enhanced Chemical Vapor Deposition) technologies in a hybrid coating machine allows for a wide range of applications across various industries. Some common applications of PVD and PECVD hybrid coatings include:
Wear and Corrosion Protection: Hybrid coatings are often used to improve the wear resistance and corrosion protection of components in industries such as automotive, aerospace, and manufacturing.
Optical Coatings: The hybrid machine can produce high-quality optical coatings for applications in lenses, mirrors, and other optical components, offering enhanced reflectivity, anti-reflection properties, and durability.
Decorative Coatings: PVD and PECVD hybrid coatings are utilized in the production of decorative finishes on consumer products, architectural elements, and jewelry, providing aesthetic appeal along with functional benefits.
Tool Coatings: Hybrid coatings are applied to cutting tools, molds, and dies to enhance their hardness, lubricity, and wear resistance, improving tool life and performance.
Biomedical Applications: PVD and PECVD hybrid coatings find use in biomedical applications for producing biocompatible coatings on medical implants, surgical instruments, and devices to improve biocompatibility and reduce wear.
Electronic Components: Hybrid coatings are used in the electronics industry for enhancing the performance and reliability of electronic components, such as providing barrier coatings, insulating layers, and conductor materials.
Energy Storage and Conversion: PVD and PECVD hybrid coatings are employed in energy storage and conversion devices, such as batteries, fuel cells, and solar cells, to improve efficiency, durability, and performance.
Packaging and Barrier Films: The hybrid machine is utilized to produce barrier coatings for packaging materials to extend the shelf life of food products, prevent moisture ingress, and enhance overall product protection.
MEMS and Nanotechnology: PVD and PECVD hybrid coatings play a crucial role in microelectromechanical systems (MEMS) and nanotechnology applications by providing functional coatings for sensors, actuators, and other micro-devices.
Automotive and Aerospace: Hybrid coatings are used in automotive and aerospace industries for applications such as improving fuel efficiency, reducing friction, enhancing aerodynamics, and protecting components from extreme operating conditions.
These are just a few examples of the diverse range of applications where PVD and PECVD hybrid coatings can be effectively utilized to enhance the performance, durability, and functionality of various products across different industries.
Technical Specifications
MODEL | RTSP950-DLC | |||||||
TECHNOLOGY | PECVD process- magnetron sputtering + ion source | |||||||
CHAMBER MATERIAL | Stainless Steel (S304) | |||||||
CHAMBER SIZE | Φ950*1350mm (H) | |||||||
CHAMBER TYPE | Regular octahedron chamber, 2-doors | |||||||
ROTATION RACK & JIG SYSTEM | 6 (8)satellite, Max. weight: 400kgs | |||||||
POWER SUPPLIES | Qty. of Sputtering: 2*24 KW Bias of Power Supply: 1*24W AE power supply for option Ion Source Power supply 2 sets, AE power supply for option | |||||||
DEPOSITION MATERIAL | Cr/C | |||||||
DEPOSITION SOURCE | 2 pairs (4 pieces) Sputtering Cathodes + 2 Ion Source Coating Area: Dia800mm*H550mm; Uniformity Area: ±10~15% | |||||||
CONTROL | PLC(Programmable Logic Controller) + Touch Screen ( manual+ auto+ semi-auto operation models) | |||||||
PUMP SYSTEM | Rotary Vane Pump: SV300B - 1 set (Leybold) | |||||||
Roots Pump: WAU1001 - 1 set (Leybold) | ||||||||
Holding Pump: D60C-1set- (Leybold) | ||||||||
Magnetric Rotor Suspension Molecular Pump: MAG2200 - 2 sets (Leybold) | ||||||||
GAS MASS FLOW CONTROLLER | 3 channels, Made in America (MKS brand) | |||||||
VACUUM GAUGE | Model: ZDF-X-LE, Made in China | |||||||
Linear Ion Source | 2 pieces Pre-treating, plasma cleaning + assisted deposition | |||||||
SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment | |||||||
HEATING | Heaters: 20KW. Max. temp.: 400℃ | |||||||
COOLING | Industrial Chiller (Cold Water) | |||||||
POWER MAX. | 100KW (Approx.) | |||||||
AVERAGE POWER CONSUMPTION | 45 KW (Approx.) | |||||||
GROSS WEIGHT | T (Approx.) | |||||||
FOOT PRINT | ( L*W*H) 4000*4000 *4000 MM | |||||||
POWER ELECTRICAL | AC 380V/3 phases/50HZ |
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.