
Precision Stamping Roller Coil Feeder Straightener , Coil Handling Equipment
The roller feeder is widely used, and it can be used for the blanking and punching production with a constant speed punch with a stroke number of 200 beats/min.
It can also be used with high-precision, high-speed presses with a stroke number of 400 beats/min or more, except when the feed speed is 30m/min and the feed step is 200mm or more.
The feeding accuracy of the roller feeder is difficult to meet the actual stamping production requirements. At this time, we need to improve the structure to improve its feeding accuracy.
The structure of the roller feeder:
The roller shafts 1 and 2 of the roller feeder are fixed to the punch table, and are driven by the eccentric wheel 8, the link 7, the one-way clutch 5, etc., and the roller shaft is periodically rotated to intermittently feed the material.
The upper roller shaft 1 can be vertically moved in addition to the rotation, and is pressed against the lower roller shaft by the spring 6, and the roller shaft clamping material 3 is fed forward due to the frictional force between the roller shaft and the material.
According to the working principle of the roller feeder, the method can be adopted to improve the feeding accuracy: the roller shaft is fed by the frictional force between the rollers, so the relative sliding between the feeding roller and the material should be prevented.
Accelerate the movement when feeding, and stop suddenly when it is terminated, so it is necessary to prevent the acceleration shock at the start and end of feeding and the accurate positioning of the end of the stroke.
1. Prevent relative sliding between the feed roller and the material
In order to prevent the relative sliding between the feed roller and the material, Ruihui Machinery will appropriately increase the contact pressure of the roller to the material during the design of the high-speed roller.
2. the end of the trip is accurately positioned
(1) Reduce the moment of inertia of the roller feeder when feeding. The high-speed feed roller can be made into a hollow structure; the roller shaft is made of light metal; the one-way clutch uses a small-shaped, irregular-shaped roller to rub the clutch.
(2) Install reliable and perfect brakes; reduce the adjustable pressure device for sliding; prevent the reverse brake from overrunning the clutch.
(3) A positioning pin is mounted on the mold to control the final position of the strip. Although this is a small measure, it tends to have a significant effect. By using the position of the blanking hole after punching, positioning by the positioning pin synchronized with the slider ensures the accuracy of the blanking hole pitch.
3. Prevent accelerated shock at the beginning and end of feeding
The avoidance of acceleration shock at the beginning and end of feeding is mainly considered from the selection of a suitable feeding mechanism.
At the beginning and end of the feed, the material undergoes a sudden increase in acceleration, which inevitably produces shock and vibration. In the case of high-speed feeding, the impact and vibration sharply increase, and the feeding accuracy also drops sharply.
Therefore, for high-speed feeding (v>30m/min), a one-way friction clutch is not used, and a smooth stepping mechanism is adopted.
2.Specification
Specification | |||||
Model | MAC4-400 | MAC4-600 | MAC4-800 | MAC4-1000 | MAC4-1300 |
Stock Width(mm) | 70~400 | 70~600 | 70~800 | 70~1000 | 70~1300 |
Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 7000 | 7000 |
Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 | 1400 |
Coil I.D.(mm) | 508 | 508 | 508 | 508 | 508 |
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ~500* |
Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 | 16~24 |
Work Roll Number(piece) | upper 4 | upper 4 | upper 4 | upper 4 | upper 4 |
down 3 | down 3 | down 3 | down 3 | down 3 | |
Feed Roll number(set) | 1 | 1 | 1 | 1 | 1 |
Main Motor | AC5.5 | AC7.5 | AC7.5 | AC11.0 | AC11.0 |
Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 3.7 | 3.7 |
Power(v) | 3 Phase 220V/380V/50HZ | ||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | 0.49 |
Straightening Performance | ||||||
Model | MAC4-400 | MAC4-600 | MAC4-800 | MAC4-1000 | MAC4-1300 | |
Stock Thickness (mm) | 0.6~1.3 | 400 | 600 | 800 | 1000 | 1300 |
2.0 | ||||||
2.3 | ||||||
2.5 | 1170 | |||||
2.8 | 933 | 933 | ||||
3.2 | 714 | 714 | 714 | |||
4.0 | 457 | 457 | 457 | 457 | ||
4.5 | 361 | 361 | 361 | 361 | 361 | |
5.0 | 293 | 293 | 293 | 293 | 293 | |
6.0 | 203 | 203 | 203 | 203 | 203 |
FAQ:
Q1:What kinds of machines do you have?
Service:
1. Pre-Sales Service:We have professional designers to meet the different requirement.
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.