
Car Mirror Vacuum Metallizing Machine / Aluminum, Chrome Automotive Mirrors Vacuum Metalizing System
Car Mirror Vacuum Metallizing Machine Introduction
The machine has 2 tecniques: thermal evaporation source and magnetron sputtering cathodes source. Which is flexible for different mirrors application.
Magnetron sputtering is a plasma coating process whereby sputtering material is ejected due to bombardment of ions to the target surface. The vacuum chamber of the PVD coating machine is filled with an inert gas, such as argon. By applying a high voltage, a glow discharge is created, resulting in acceleration of ions to the target surface and a plasma coating. The argon-ions will eject sputtering materials from the target surface (sputtering), resulting in a sputtered coating layer on the products in front of the target
Thermal evaporation source is tungsten filament to evaporation Cr or Al and get Chrome/Aluminum layer on glass to form high reflection mirrros.
Generally, Magnetron sputtering to sputter the Chrome, Stainless Steel materials; Al and Cu are deposited with thermal evaporation sources.
Car Mirror Vacuum Metallizing Machine Features
1. The vacuum chamber is a vertical type single door structure made of stainless steel. Chamber sizeΦ1400~2500mm
2. The vacuum system is composed of mechanical pump, roots pump, and diffusion pump.
3. Coating system for 10~28 arc or 1~4 arc column or plane arc.
4. High power pulse bias power source.
5. Inflating system has 1~4 sets mass flow control instrument and a gas flow display.
6. The electrical control system is equipped with sound and light alarm devices for circuit overload, water cutoff and air cutoff.
7. The control system (touch screen + PLC) displays detailed parameters at real time and controls the entire production process fully automatically under automatic running mode.
Car Mirror Vacuum Metallizing Machine Models
System/ model | RTEP1200-SPDC | RTEP1400-SPDC | RTEP1600-SPDC | |
Chamber Size | Diameter | 1200 mm | 1400 mm | 1600 mm |
Height | 1400 mm | 1600 mm | 1800 mm | |
Main Performance | Ultimate Pressure | 10-4Pa | ||
Operation Pressure | From 1 ATM to 5x10-5 Pa within 15 minutes ( No load ) | |||
View Windows | Set | 1 | ||
Number of Filaments | Pcs | 18~22 | 20~24 | 20~26 |
Pumping System | Preceding grade pump | 70 L/S | 150 L/S | 150 L/S |
Roots Pump | 600L/S | 1200L/S | 1200L/S | |
Diffusion Pump | 17500L/S | 30000L/S | 60000L/S | |
Holding Pump | 30 L/S | |||
Layer Monitoring System | Crystal Monitor | Single Sensor/ Six-pcs Sensor Head | ||
Vacuum Gauge | 1 ATM ~ 10-4 Pa | |||
Control Box | Set | 1 | ||
Evaporation Power Supply | 30KW | 35KW | 50KW | |
Sputtering Target | Pcs | 2~4 | ||
Evaporation Power Supply | RF or DC | |||
System Operation | Automatic/ Manual | |||
Cooling water flow rate | 100 L/min | 120 L/min | 150 L/min | |
High Vacuum Valve | 24 inch | 36 inch | 36 inch | |
Roughing Valve | 6 inch | 6 inch | 8 inch | |
Foreline Valve | 6 inch | |||
Leak Valve | 2 inch | |||
Holding Valve (option) | 1 inch | |||
Cooling Tower | 15 RT (Water Pressure: 4kg/ cm2; Pressure Drop: 2kg/ cm2) | |||
Cooling Water | Inlet: 18℃; Outlet: 25℃; Standard: 20±1℃ | |||
Electrical Control System | PLC | |||
Total Power Requirement | 75KW | 85KW | 95KW | |
Environment Requirement | Class 100,000 Clean Room; Epoxy flooring; Air-conditioning; Temp.25±3℃; HUM50±10 |
Royal Technology provides the whole plan of Car Mirrors manufacturing, from glass cutting, cleaning, bending, coating to assemble of final process. The whole factory's design and plan.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.